The RSM-ENA-40EI pneumatic crimping applicator is designed for insulator push-on crimping in wire harness production. This guide explains the tooling features and the terminal, wire and machine details to check before ordering. For detailed product information, see the RSM-ENA-40EI pneumatic crimping applicator product page.
What is an insulator push-on crimping applicator?
A crimping applicator is the tooling used with a crimping machine to process a specified terminal and wire combination. Selecting it by terminal brand alone is insufficient: the terminal part number, dimensions, carrier arrangement and application requirements must also be checked.
RSM-ENA-40EI is intended for selected insulated terminal applications, including ETCO, TE and AMP products. Compatibility must be confirmed for the specific terminal and machine configuration before purchase.
Key features of the RSM-ENA-40EI pneumatic crimping applicator
Crimp height adjustment
The stated adjustment resolution is 0.02 mm across a 2.0 mm range. Adjustment resolution is not a guarantee of finished crimp accuracy. Validate the finished connection against the terminal manufacturer’s requirements using the selected wire, terminal and machine setup.
Pneumatic feeding and serviceable tooling
The applicator has adjustable pneumatic feeding, a modular structure and individually numbered spare parts. It supports terminal pitches up to 45 mm. A terminal cross-section analysis report is supplied with each unit.
Technical specifications
The published specifications below provide an initial screening reference. Final suitability depends on the exact terminal and wire combination. Confirm the required machine stroke and mounting interface before ordering.
| Item | Specification |
|---|---|
| Model | RSM‑ENA‑40EI |
| Feed type | Side feed |
| Shut Height | 135.8 mm |
| Wire Size | 3 mm²～15 mm² |
| Max. Terminal Thickness | 1.2 mm |
| Feeding System | Pneumatic, speed adjustable |
| Max. Terminal Pitch | 45 mm |
| Weight | 5.4 kg |
| Dimension | L215 mm × W104 mm × H165 mm |
Check terminal and machine compatibility before ordering
Prepare the following information for a compatibility review:
Terminal: manufacturer, exact part number, drawing, photos and samples where available. Include terminal thickness, pitch and carrier details.
Wire: conductor cross-section, strand construction, insulation diameter and strip length. Include the target conductor and insulation crimp requirements from the terminal documentation.
Machine: manufacturer and model, stroke, shut height, mounting interface, feeding arrangement and available air supply. Brand names such as Komax, AMP or Mecal do not establish compatibility with every model.
Production requirements: expected output, inspection criteria and destination country. Request confirmation of tooling configuration and a sample evaluation before placing an order.
Evaluate the crimp with your production samples
Start with the terminal manufacturer’s application specification. Confirm that the terminal, wire and tooling correspond to that specification, then evaluate trial crimps using appropriate measurements and inspection methods. A supplied cross-section report provides reference information; it does not replace validation of your own production setup.
Record the sample identity and setup conditions so that results can be reviewed and repeated. If a terminal or wire changes, review the tooling fit and process settings again. Do not assume that a similar-looking terminal uses the same setup.
Operation video and product information
View the RSM-ENA-40EI operation video alongside the product information. For purchase decisions, request the documentation and sample evaluation relevant to your application.
Frequently asked questions
What wire sizes are listed?
The published conductor range is 3–15 mm². Check the exact terminal’s permitted wire range and insulation dimensions as part of the application review.
Will it fit my existing machine?
Send the machine model and interface details together with your terminal drawing. Compatibility requires a review of the complete setup, rather than the machine brand alone.
Does 0.02 mm mean guaranteed crimp accuracy?
No. It describes the stated adjustment resolution. Finished crimp results depend on the tooling, material and machine setup and must be inspected against the application requirements.
What are the lead time and minimum order quantity?
Request a quotation for the confirmed tooling configuration. Availability, minimum order quantity and delivery time should be confirmed for your order.
Request an application review and quotation
Send your terminal part number or drawing, wire specifications, machine model, required output and destination country through our contact page. These details help RS Automation review the application and prepare a quotation.
Browse our crimping applicators and tools for related tooling options.
