Wire Harness Technical Support & Processing Guides
Find practical guidance for wire harness production, from equipment selection and wire preparation to joining, inspection and troubleshooting. Start with a process below, then review the relevant machine specifications and your assembly requirements.
Ultrasonic wire splicing
Compare equipment, plan the joining process and investigate weld variation.
Machine selection guide
Applications and process setup
Troubleshooting checklist
Soldering workstations
Review solder-cup preparation, joint inspection and fume extraction.
Equipment and tooling selection
Explore supporting operations and tooling requirements across the assembly process.
Harness assembly support equipment
Pneumatic crimping applicator guide
Need help with a specific application? Send your wire, terminal or connector details. For brochures, visit catalog downloads; for equipment, browse the product directory.
Latest technical articles
Wire Harness Assembly Support Equipment: From Tube Marking to Final Bundling
Wire harness assembly support equipment addresses the tasks around the main cutting, stripping and joining operations: identifying tubing, tightening connector nuts, wrapping local harness nodes, bundling finished products…
Discover the Benefits of the Automatic Wire Cutting and Stripping Machine for Your Business
Measuring, cutting and stripping wire by hand takes time, particularly when the same lengths are needed throughout a batch. An automatic wire cutting and stripping machine combines these…
Solder Fume Extraction for Wire Harness Workstations: A Practical RSE-FP-240 Guide
Solder fume extraction should be considered when planning a wire harness soldering workstation, alongside joint preparation, heating control and inspection. A compact extractor is useful only when its…
Ultrasonic Wire Splicing Troubleshooting: A Practical Checklist
Ultrasonic wire splicing troubleshooting starts with identifying what changed: the wire, preparation, loading, tooling or welding recipe. A weak joint does not automatically mean the machine needs more…
Ultrasonic Wire Splicing: Applications and Process Setup
Ultrasonic wire splicing can be evaluated for joining conductors in wire harness assemblies. A useful equipment review starts with the connection design: which wires must be joined, how…
Ultrasonic Wire Welding Machine Selection: 2042, 2060 or 2080?
Choosing an ultrasonic wire welding machine starts with the wire material, joint design and conductor range—not generator power alone. RS Automation’s RSM-UWM-2042, RSM-UWM-2060 and RSM-UWM-2080 provide three options…
Pneumatic Crimping Applicator RSM-ENA-40EI: Selection Guide
The RSM-ENA-40EI pneumatic crimping applicator is designed for insulator push-on crimping in wire harness production. This guide explains the tooling features and the terminal, wire and machine details…
What are solderless terminals?
Solderless terminals offer a simplified wire connection solution. Although soldering or welding provides a permanent connection, solderless terminals benefit in applications where disconnection is required for maintenance or where design or…
How to operate semi-automatic terminal machine
Semi-automatic terminal machine is the terminal of a very common type of processing equipment, relying on the running speed, the advantages of the simple, in line for machining…
Safety operation rules for semi-automatic terminal machine
Semi-automatic terminal machine is a very common wire harness processing equipment in the market, applicability is very strong, the price is not high, so it is very popular…